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4.1 Magnetic pull-off instruments employ an attraction principle and a stationary magnetic field. These mechanical instruments measure the force required to pull a permanent magnet from a coated magnetic metal substrate. The magnetic force of
attraction to the substrate beneath the coating is opposed by a spring or coil. Tension is applied to the spring/coil until the magnetic attraction to the magnetic substrate is overcome. The instrument must be placed directly on the coated surface to obtain a measurement. The force holding the permanent magnet to the magnetic base is inversely proportional to the thickness of the coating layer(s) between the magnet and the magnetic base. For example, a thin coating applied to a ferrous substrate will require greater spring tension to pull the magnet off than will a thicker coating, since the magnet is closer to the ferrous substrate with the thinner coating. This inverse relationship is reflected on the nonlinear instrument scale.
4.2 Electronic instruments measure a change in magnetic flux density within the probe to produce a coating thickness measurement. The instrument probe must be placed directly (in a perpendicular position) on the coated surface to obtain a measurement. These instruments determine the effect on the magnetic field generated by the probe due to the proximity to the substrate.


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